OneCNC Pocket Machining Development Testing

At OneCNC, Product Development is an ongoing continual evolution of ideas and practical testing.

This video is about OneCNC ZIG-ZAG Pocket Active Cut Technology machining.

OneCNC Active Cut technology is a product fully developed and tested by OneCNC Engineers within our facilities.

OneCNC Active Cut Technology allows for major improvement in machining times together with benefits of increased cutting tools and machine tool life. 

OneCNC’s Active Cut technology incorporates an all new technology that actively “looks ahead” allowing the cutter path to machine at optimum speed where permitted, and only decreasing where necessary.

This technology not only makes for very smooth vibration free machining it provides greatly improved feed rates and the added benefit of extending cutting tool and machine life. 

Active Cut Technology has been added to all applicable tool paths in the milling range including pocketing, roughing, and profiling with all versions benefiting from this technology.

This technology in Zig-Zag pocketing allows efficient metal removal at the boundary faces of the pocket all in one operation whilst having the ability to use up to 99% of the tool diameter as a cut width..

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OneCNC Innovative CAM technology

Although 5-axis milling is one of the most challenging forms of CNC machining OneCNC makes this task much easier for users.
OneCNC CAD CAM software makes it possible for programmers to generate 5-axis NC programs quickly and easily, with short machining times and high quality surface finish.
This example show optimised Active Cut Step Reduction Technology combined with 5 axis Simultaneous Swarf and Area machining

OneCNC Research and Development team continues to develop 5 axis machining tool paths.
As part of this development process part examples are machined by our engineers in the process.

This is another part of the process used in testing and proving the practical results by actually machining components using Active Cut step reduction and Swarf machining.

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Computer modelling continues to evolve to a high level of free form creating complex models.

After design often these parts then have to be manufactured often using CNC.

This advance in modelling requires CAD/CAM development to keep pace with the complexity of machining this type of part.

At OneCNC as part of our ongoing product development we often choose what can appear to be simple parts but contain portions or features that can produce complexities in CNC manufacture.

Often parts are machined from billet and in some cases quite thin walled as well requiring expert ability of the CAD CAM to produce quality parts.

While testing our OneCNC Expert 5 Axis Simultaneous functionality to produce a thin walled part we made a video of the machining to share with our users.

This video shows some of the results and the machine action action and movements required to machine this part of this type..

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